Fuel is a significant expense for any industrial operation. Anything that can be done to improve the condition of fuel optimizes industrial operations.
If you are struggling with fuel degrading in storage, remedy the problem with fuel polishing. Here are six important benefits fuel polishing offers for your equipment and your industrial facilities.
Over time, fuel naturally condenses slightly when it's sitting in storage. Condensed solids develop within fuel that are combustible and usable as fuel. While a fuel filter simply removes these usable fuel sources, fuel polishing repurposes these solids by extracting them and processing them back into liquid form.
Because fuel polishing can reprocess consolidated fuel rather than getting rid of it, fuel polishing presents a more efficient and less wasteful means of keeping contamination out of fuel.
Contaminated fuel doesn't reliably power equipment. When fuel is contaminated, equipment shutdown can occur at any time. Shutdowns are major problems for industrial operations. Not only do they reduce productivity, but they can also create severe safety hazards and premature wear of equipment.
Fuel polishing ensures that fuel is not contaminated and will provide a reliable supply of power to industrial equipment without the risk of any costly and dangerous holdups.
Fuel that is contaminated must be disposed of if it cannot be purified in some way, but throwing out contaminated fuel wastes a significant amount of money for companies.
Yet the drawbacks of having to throw out contaminated fuel are more than just financial. Disposing of contaminated fuel has environmental costs as well. When fuel cannot be used, it must be disposed of as hazardous waste.
Fuel is harmful to the environment if it leeches into the ground, so disposal is costly and can be problematic if a business can't afford it.
With fuel polishing, fuel can be reused and doesn't cause disposal problems.
Fuel polishing is best when used in combination with fuel filtering mechanisms already built into mechanical equipment. Fuel that has gone through the fuel polishing process is cleaner and therefore won't soil filters as quickly as fuel that has not gone through polishing.
Fuel polishing gets rid of the solid contaminants that wear out fuel filters. Fuel polishing makes fuel filters more effective and maximizes their lifespan.
Changing filters can be a time consuming maintenance task. With fuel filtering, filters don't need to be changed as often and maintenance needs are therefore reduced. Also, malfunctions resulting from issues like filter clogs are less likely to occur.
Fuel polishing reduces costs for industrial operations in numerous ways. The process improves fuel quality so that mechanical equipment runs more reliably, preventing malfunctions and the resulting production bottlenecks.
Fuel polishing also reduces costs by reducing maintenance needs for mechanical equipment. Fuel can be reconditioned with fuel polishing so that fuel that otherwise would have been thrown away can be used. This results in cost savings both in terms of saved fuel and no fuel disposal costs.
Although traditional fuel filtering removes solid particles such as rust, dirt, and some microbial growth from fuel, filters aren't always able to remove liquid contamination.
Liquid contaminants in fuel, such as water, are some of the most problematic contents. Fortunately, the fuel polishing process removes liquid contaminants through the use of separater and coalescer equipment. This equipment can remove all three types of water contamination: dissolved, emulsified, and free water.
In addition to removing water, separater and coalescer equipment can also remove tank sludge and other semi-solid contaminants.
Contact us at Paul Murray Oil, Inc., to learn more about what our fuel polishing services can do for your industrial operation.
Great fleet owners understand that fuel management goes beyond reducing fuel budgets or leaving fuel expenses to employees. Instead, they embrace advanced fuel management to future-proof their businesses for long-term success.
Controlling your fleet’s fuel costs requires fuel monitoring patterns, the right fuel monitoring system, data-driven decisions, and sustainable practices.
If you think you’ve given fuel management your best shot, here are 10 reasons why you may not have mastered fuel management and efficiency just yet.
As your business grows, your fleet operating expenses, such as fuel, will most likely increase with it, but this does not automatically result in increasing profits.
If your fleet is still reporting unreasonably high fuel costs that stifle profits, then there may be other factors affecting your fleet fuel management that you need to pay attention to.
Here are 10 reasons why your business may be failing at fuel management and the fuel management solutions you need to know to combat these challenges.
It’s not so much old cars versus new cars, but the ongoing vehicle price inflation has made it more difficult for businesses to acquire new vehicles or replace their older and outdated vehicles. Unfortunately, your outdated vehicles may also be the weak point of your fuel management efforts.
Older in-built technology can make tracking fuel usage difficult. For example, not all vehicles have CANBus technology, which provides more accurate fuel consumption insights.
However, the solution to this weakness is not as simple as just replacing your fleet with the latest vehicle models. Fuel prices are still a major concern for businesses, and fleets that are planning for alternative fuel transition in the next 12 months need to be more strategic to future-proof your business. Consider joining the growing number of fleets, accelerating their EV transition and slowly replacing outdated vehicles with more fuel-efficient ones.
Unnecessary speeding, harsh braking, and excessive idling are fuel-inefficient practices you may be overlooking in your fuel management efforts. An untrained driver is less likely to be aware of how these driving behaviours impact fuel efficiency, so while you are trying to lower your fleet’s fuel costs, these bad driving techniques and habits increase your fleet’s fuel use, causing:
Are you aware of how many litres are consumed per kilometre in your vehicle? (This also changes as your vehicle ages). Abnormal fuel efficiency could either indicate fuel theft, high idling, or poor driving habits. Do you know how to calculate the efficiency of each of your vehicles?
Our fuel efficiency report is designed to help you detect fuel inefficiency in your fleet and introduce measures to reduce your fleet's fuel consumption, especially from untrained fleet drivers, that impact your fleet’s fuel management significantly and reverse all your efforts to reduce your fleet’s fuel consumption and costs.
The frequent stop-start with short trips causes poor fuel economy in your fleet. When you start your vehicle, it generally requires more fuel than when it runs at a steady speed. According to AA, trips of two kilometres or less use more fuel than longer trips, and based on your vehicle size, short trips could cost you more fuel unnecessarily.
Beyond increasing fuel costs and lowering your fleet’s fuel inefficiency, short trips could be causing your fuel management woes because short trips are:
GPS telematics helps increase the accuracy of a fuel management system. By tracking the location and activity of your vehicle’s movement, you can mitigate fuel theft risks with short trips by comparing your fleet’s fuel consumption against vehicle mileage and activity.
Cartrack’s route optimisation generates the best order for completing tasks and deliveries, helping you get from point A to B, and finally point C most efficiently by generating your route sequence. This software feature is a smarter way for you to combine multiple planned short trips into one longer journey and reduce the number of harmful stop-and-start trips.
With route optimisation, you can instantly order deliveries and service tasks instead of manually planning your route and work order, which is often less fuel-efficient.
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There’s a relationship between weight and fuel economy, and you’ll have to pay attention to this in your fleet management. An extra kg of weight can cause the engine to work harder and use more fuel when accelerating and braking.
In addition to lowering your fleet’s fuel efficiency and increasing your fuel costs, carrying unnecessary weight in your fleet can surprisingly cause:
While the solution seems simple, the less your vehicle weighs, the less fuel it will use. Drivers can avoid carrying unneeded items or extra persons during trips. But the truth is, it’s not only your driver’s additional items (or persons) in the truck that could be slowing down your vehicle or causing fuel management problems. Have you assigned the correct vehicle for the task?
Paying attention to your fleet vehicle capacity helps you ensure that your fuel tank isn’t leaking from unnecessary weight. Cartrack delivery ensures you assign the right vehicle to your drivers for their work and tasks, automatically notifying you when the job might require a larger capacity.
It may be hard to believe, but weather conditions impact your fleet fuel. This is mostly because of how the weather conditions affect your vehicle and the driver’s behaviour. For example, drivers may frequently use the air conditioner on warm summer days which reduces fuel economy by 25%! If you think cutting the AC would work, think again! Driving with the windows down has also proven to affect vehicle aerodynamic drag and increase the need for more fuel.
Colder temperatures also cause higher fuel consumption and difficult driving conditions that force your vehicle’s engine to work harder. Weather conditions affect your fleet in two ways:
The weather isn’t something you can dodge or avoid, so it’s up to you to come up with strategies for your fuel management that account for weather conditions. For example, encourage your drivers not to idle to warm up your vehicle and instead drive gently for a few minutes to warm up the engine. Alternatively, as mentioned earlier, you may want to avoid shorter trips on cold days because the vehicle engine may require more time to reach the right temperature.
Track vehicle activity and idling via the Cartrack FleetWeb. Here, you can customise alerts for vehicle idling or download an idling report to get an overview of the frequency of vehicle idling. By knowing which of your vehicles and drivers are idle, you can quickly address this fuel-inefficient behaviour.
Some driving habits simply waste your fleet’s fuel, so if you want to save on fuel, start by changing and training your drivers to avoid bad driving habits such as speeding, idling, and aggressive driving like harsh braking or accelerating.
Bad driving habits not only reduce your fleet’s fuel efficiency but also put your drivers and vehicles at risk. These common habits cause:
You can mitigate bad driving habits by monitoring your drivers, identifying these habits, and training your drivers to help them improve. Cartrack’s driver monitoring solutions give insights into your driver’s performance on every trip, which helps you build driver-specific training and coaching.
With Cartrack’s driver scorecards, you can score the frequency of high-risk driver actions like speeding, harsh braking, and sharp cornering and create custom alerts for fuel-wasting bad habits to get notifications if your drivers violate rules.
Fuel fraud and theft have been a fast-growing problem, and more businesses are investing in identifying fuel fraud. Without the right fuel monitoring tools, your attempts at fuel management may be unnoticeable because of internal fraud involving employees and fleet staff.
There are a few ways that fleet staff may be frauding your fleet, including claiming fuel not poured into your vehicles, syphoning fuel from your vehicle’s tank, or engaging in other fuel card fraud. What methods are you using to identify fuel theft in your fleet? Even with fuel cards to monitor your fleet’s staff refuelling expense, there can still be fuel fraud or theft in your company, causing:
Fuel fraud and theft can cost your business substantially, but without the right fuel monitoring system, it’s very easy for you to miss suspicious activity. Cartrack’s FleetWeb with MiFleet makes it easy for you to monitor fuel theft by sending a notification when there is an increase in fuel consumption and fuel payments that do not align with your vehicle’s mileage.
Driver deviations, unauthorised activity, or misuse of company vehicles and machinery can each significantly impact your fleet fuel management in several ways, causing serious financial losses. For example, if one of your employees moves your construction equipment to complete personal projects at a different location but leaves the fuel costs up to you, the misuse is costly for you.
Alternatively, your drivers and fleet staff can drain your fuel budget by using vehicles for personal purposes, which results in excessive fuel consumption and high costs. These kinds of unnecessary expenses are delaying your fuel management progress.
Cartrack Live GPS tracking and driver identification tools improve your fleet’s fuel management by ensuring that your company vehicles and equipment are not used for personal projects at your expense. Now, you can verify claims for fuel, machinery and vehicle working hours, and other factors by validating where transactions or activities took place and which of your fleet staff were responsible.
Each vehicle and machinery requires specific attention to prolong your fleet’s fuel economy and efficiency. Neglecting maintenance and service tasks like oil changes, air filter replacements, and other engine and tyre checks decreases your fleet’s fuel efficiency.
When you’re managing multiple vehicles and machinery with different ages, performance capacities, and locations, it’s difficult to keep up and arrange maintenance and service tasks for each of your fleets. Overlooking some key maintenance needs in your fleet sets your fuel management efforts back over time by causing:
Cartrack makes it easy for you to set customisable reminders to help you keep up with your vehicle’s maintenance and service needs. This is one of many handy tools to improve your fleet’s fuel management. In addition to reminders, Cartrack’s FleetWeb platform helps you get proactive about maintenance. Use historical vehicle maintenance and service information on Cartrack’s FleetWeb to predict and plan the maintenance activities your vehicle needs over time.
Your fleet and fuel management systems should be equipped with more modern technologies like GPS and telematics for real-time tracking and communication capability. While you think your fuel management strategy is the best, any lack of real-time tracking capabilities makes it more difficult for you to identify the problems affecting your fleet’s fuel.
Using the correct fuel monitoring tools and hardware for the problem you want to address is also important. If you’ve invested in fuel sensors yet continue to struggle with your fleet’s fuel consumption or insights on fleet fuel use, then it is possible that your fleet fuel problems are due to something else. Without the right fuel monitoring system in place, it is difficult to:
Upgrading your fleet’s fuel management system is the most effective way to monitor its fuel consumption and expenses closely. Our fuel management system helps you identify and address all fleet behaviours affecting its fuel usage and gives you data-driven insights so you can make decisions quickly.
Cartrack’s Fleet Management System is equipped with everything you need for effective fuel management for your fleet’s success. You’ve got the full guide to fleet management systems. Are you ready to get started with Cartrack?
Contact us to discuss your requirements of Fuel Filter. Our experienced sales team can help you identify the options that best suit your needs.