Brake Rotor Material Differences - Spring Works

14 Jul.,2025

 

Brake Rotor Material Differences - Spring Works

Different Types of Brake Rotors

Brake rotors (aka brake discs) are an essential part of your vehicle’s brake system and are the friction surface that the brake pads squeeze to slow down the wheel’s rotation. Compared to a bicycle; a bicycle rim serves the same function as a brake rotor/disc. When the bicycle brake pads squeeze the rim, it slows you down. Similarly, on a vehicle the brake pads clamp onto on the rotor/disc when you hit the brake, and they need to be working properly if you want your vehicle to stop.

When your brake rotors overheat, your stopping distance will increase and brake pads can deteriorate. This can lead to severe problems in how your vehicle handles braking and stops and increase safety risk to yourself and others on the road. Here’s a breakdown of the different types of brake rotors so you can determine which is best for your vehicle. Schedule an appointment with us for brake rotor service and questions.

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Cast iron rotors

Cast iron rotors are the most common type of brake rotors available. They’re available as either one or two-piece parts and can work in most types of vehicles. (High performing vehicles will need a two-piece cast iron rotor.) Though they’re the most common, cast iron rotors are also the heaviest option. This can impact your vehicle’s handling since it affects how much your car weighs, especially by your front wheels.

High carbon rotors

These rotors are actually made from iron; they just have carbon mixed in. The metallic content of high carbon motors keeps the rotor from cracking and also reduces vibrations and noise. These rotors are also able to withstand and dissipate a lot of heat quickly. The catch is that high carbon rotors are more expensive than standard cast iron rotors.

Steel rotors

Racers traditionally love using steel rotors because they’re significantly lighter and thinner than cast iron rotors. They also handle heat better. The main downside is that they aren’t as durable as other types. Warped steel rotors can cause a loud noise and even a pulsating pedal every time you brake.

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Layered steel rotors

A way to get around the warping that some steel rotors experience is by layering sheets of steel together and then laminating them. Layered steel rotors are preferred choice over standard steel rotors for racers. Primarily you’ll see these on professional racing vehicles, since most manufacturers aren’t putting them into passenger vehicles.

Aluminum rotors

Aluminum is another lightweight material, but aluminum rotors tend to melt at a lower temperature than some of the other rotor materials out there. You’ll find them on motorcycles rather than cars, trucks, and SUVs. Since motorcycles weigh less, braking is easier on the rotors and doesn’t create as much heat.

Ceramic rotors

Most high-end luxury cars have ceramic rotors (think Ferrari or Porsche). Ceramic rotors have the highest heat capacity out of all the rotor types. They’re able to maintain a consistent force and pressure as the rotor temperature rises, giving drivers a smooth ride no matter the elements. These rotors are significantly lighter than iron and steel rotors. In short, ceramic rotors offer light weight high performance braking. They are expensive which is why you’ll usually only find them in high performance cars.

If you want to learn more, please visit our website Truck Brake Disc.

How to choose the right rotor for your vehicle

Disc Brakes | TruckersReport.com Trucking Forum

As a mechanic it’s crazy how big of a difference disc brakes are compared to S cam. After years now of working on disc brakes I drove an older bus with S Cam brakes and forgot how scary they can be. I had to stand up on the brake pedal to stop it. It’s just a totally different feel. As long as you don’t wear the pads down and burn up the hub and bearings they usually just need a cleaning and a pad slap. I don’t miss working on s cam brakes but glad I learned and did many re lines.
I'll take standard drums over disc every day, mechanic wise, but I haven't driven with disc's.

I can do 4 sets of drum brakes as fast as 4 sets of disc, and installing new drums takes no extra time.

Drivers can also visually inspect drum brakes, but not so on disc, so failures causing damage to the rotors are likely. New rotor, brake caliper, pads, seal, and labor for one side corner could cost 12-$, while a drum, shoes, and labor for one corner around 250$.
When you drive them you will see the difference.
City Buses. Hybrid buses are about 3 years old and we are just starting to change rotors. Manufacture says when you replace pads the rotor has to be at least 39mm. Some people change rotors at 39 and some wait until it goes under. Disc brakes are awesome unless you have to replace calipers then they suck.
They're not awesome if you're the one paying for repairs, and like I mentioned above, drum brakes are not hard to change,, so mechanic wise I would still disagree. I'd like to hear from truck drivers running them and hear their opinions.
You make a great point I’m not paying for them so that’s a big deal. I don’t know how they are on trucks but they will stop a bus immediately. I do miss doing re lines on s cam brakes.
Disc brakes are much smoother and more consistent braking through the life of the lining. Disc brakes are also superior at stability control and stopping distance. But they are indeed much more expensive to maintain. Not only in parts, but labor as well.

Rotors get pretty rusty up here in the north and dont often make it to the 3rd reline. As long as you monitor the pad thickness and only need to put pads on them they are cheaper. Its when you get into the rotors and calipers that the cost hits the roof.

Apples to apples there are still more drum brakes on the road. Your left with more aftermarket waaaaay... cheaper parts options with drum brakes compared to disc.
Also parts can be tough to find, in our area anyway. Had to drive from Fort Smith to Tulsa in the last year because no caliper was available.

Ain't a parts store in town not carrying drums, shoes, and for the most parts s cams and bushings.