Oil Absorbent Pads are an essential tool for many businesses due to the growing requirement for efficient spill control and the pressing environmental concerns. For both indoor and outdoor oil spill cleanup, these pads are perfect since they soak up oil and keep the water out. To show why Oil Absorbent Pads are a must-have for any spill response plan, this article will go over their significance, advantages, and uses.
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The best thing about Oil Absorbent Pads is that their special shape makes them perfect for soaking up liquids that come from oil. When there is both oil and water around, like in an accident at work or an oil spill at sea, this selective absorption is very helpful. By absorbing and separating the oil, these pads help clean up after oil spills and cut down on pollution. Their pinpoint accuracy guarantees that aquatic ecosystems will be less negatively impacted by oil pollution and makes cleaning a more feasible task.
Both industrial and natural water bodies are vulnerable to oil spills, which may cause serious harm to people and the environment. To quickly clean up these spills and make the workplace safer, oil absorbent pads are essential. Slips and falls are less likely to occur on these surfaces since they soak up oil spills so fast. Also, strict environmental rules and standards are in line with their function in reducing environmental harm. These pads help firms show their dedication to sustainability and comply with environmental rules by properly controlling oil spills and getting them cleaned up.
Because of their adaptability, Oil Absorbent Pads stand out. From factory floors to oil spills in the seas, they have many potential applications. Important in emergency spill response scenarios, their lightweight and flexible design makes them easy to set up and handle. Plus, they're customizable to match any shape or size spill because of their cutting capabilities. Because of how easy they are to use, many companies and government organizations turn to them.
When considering how to best handle a spill financially, Oil Absorbent Pads are an excellent choice. They save waste and disposal expenses by reducing the number of pads required for a spill due to their high absorbency. There are Oil Absorbent Pads that may be reused, which is great for the environment and your wallet. If a company wants to get better at handling oil spills but does not have a lot of money to spend, these pads are a great option because they are long-lasting and cheap.
These days, no spill control plan is complete without oil absorbent pads. They are very beneficial in many industries because of their safety, environmental compliance, adaptability, low cost, and capacity to target oil spills selectively. Preventative environmental stewardship and worker safety may be achieved by including these pads in spill response plans.
SAE industrial felt, or technical felt, is nonwoven wool felt used in technical applications. There are two methods of manufacturing industrial felt: wet felting or dry needle punch felting.
Technical felts are produced in a variety of thicknesses, densities, and compositions to meet a wide range of needs. The SAE, formerly known as the Society of Automotive Engineers, mandates the standards of measurements applied to nonwoven wool felts used in:
At Bouckaert, we custom manufacture our SAE industrial felt using the needle punch method. Before discussing the differences between manufacturing methods, here are the characteristics of SAE felts and nonwoven wool felts in general.
Felt is a versatile fabric explicitly engineered for high-pressure applications in specialized industries. With the natural benefits of using wool fiber (click here for our previous post on wool felt usages), here are some of the advantages to using industrial wool felt:
Industrial applications such as these require high levels of aversion to abrasion, oil and grease absorption, and wear and tear. To ensure the best application results, SAE felts are classified by their density, wool content, and durability.
To note, the color of SAE industrial felts will vary. Since the wool used is natural and undyed, there is no way to control color consistency from lot to lot. There are also strict tolerance requirements based on wool content and density combined. The shape of wool can change naturally (depending on temperature) or manually (from cutting the material); density and wool content need to be adjusted to consider tolerance issues.
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All technical felts are produced under the same specs; the difference lies in the manufacturing process. Despite these “technical” differences, both processes in making SAE grade felt start the same way.
The wool fiber is first cleaned and blended with any additional synthetic materials before the carding process. The carding machine disentangles and mixes the fibers together to create a uniform web, aligning the individual fibers into a singular direction. Several of these webs are layered in alternating directions on a machine called a cross-lapper to build-up to the weight of the desired finished felt. This layered material will be much thicker (and less dense) than the finished product as it has not been densified yet. This material is referred to as a batt.
The wet felting manufacturing process is known as the more “traditional” way of producing nonwoven felts. It uses heat, moisture, and pressure to mat and densify the fiber together.
The batts are wetted with hot water and fed into a plate hardener. The plate hardener applies vibrational pressure to the wetted material using rollers to help the fibers interlock together. The hot water, added acid, and pressure eventually cause the batts to shrink down in size, creating the densely matted fibers of a pressed felt.
The wet felt is left with a sulfuric acid residue that is then neutralized in tanks filled with sodium chloride (soda ash) and warm water solution. Once the felt is neutralized, it goes through a refulling machine to smooth out any irregularities on the surface. The felt must then be dried either in a dryer or oven or hung and stretched in a drying room.
Here at BIT, we manufacture our SAE grade felts using the needle punch method. Needle punched SAE felt is marked with an “N” for “needled in the official designation (example F-7N). Here’s the difference in manufacturing:
As the name suggests, dry needle punch felting eliminates the use of moisture. Instead, the batts enter a needle loom; a precise machine that uses thousands of barbed needles mounted on a needle board to pierce the layered webs of fiber. The repeated punching of the needles entangles the fibers together to create the thick, dense felt.
Depending on the desired density, some needle punched SAE felts will then go through a heated press to further densify the material. Read more in-depth on the needle punch method here.
The use of chemicals in wet pressed felts gives the advantage of creating a smoother finish that allows the material to hold its shape better as it wears. The upside for needle punched felt is its economical and eco-friendly benefits; eliminating the use of harsh elements makes a cleaner production line that is more cost and time effective.
For exceptional sound insulation, needle punched felt is the go-to choice for acoustic paneling needs. But if there is one thing to remember when choosing between a wet felt or a needle punch felt, it is that both are produced under the same specs mandated by the SAE. The performance of needle punch felt is not compromised because of its manufacturing process.
Want to know how BIT can add value to your business by providing custom manufactured SAE grade industrial felts? Get in touch today!
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